YTJKPT1型皮帶跑偏開關(guān)產(chǎn)品介紹
一、產(chǎn)品概述
YTJKPT1型皮帶跑偏開關(guān)是專為輸送系統(tǒng)設(shè)計(jì)的智能監(jiān)測(cè)裝置，適用于各類皮帶輸送機(jī)、斗式提升機(jī)及物料傳輸設(shè)備的安全運(yùn)行保護(hù)。該產(chǎn)品通過精確的機(jī)械結(jié)構(gòu)設(shè)計(jì)與電子傳感技術(shù)相結(jié)合，可實(shí)時(shí)監(jiān)測(cè)輸送帶運(yùn)行軌跡，有效預(yù)防因皮帶偏移引發(fā)的設(shè)備故障和物料撒漏問題。產(chǎn)品采用模塊化設(shè)計(jì)理念，在確保檢測(cè)精度的同時(shí)提升設(shè)備維護(hù)便利性。
二、核心優(yōu)勢(shì)
- 精密檢測(cè)系統(tǒng)：集成高靈敏度角度傳感器，可精準(zhǔn)捕捉0-75度范圍內(nèi)的皮帶偏移角度變化，響應(yīng)時(shí)間小于0.2秒。通過三級(jí)檢測(cè)機(jī)制（10°/20°/30°）實(shí)現(xiàn)多級(jí)預(yù)警功能，便于操作人員采取分級(jí)處理措施。
- 環(huán)境適應(yīng)性：殼體采用壓鑄鋁合金結(jié)合工程塑料復(fù)合結(jié)構(gòu)，表面經(jīng)過陽(yáng)極氧化和防腐蝕處理，可在-40℃至+85℃溫度范圍內(nèi)穩(wěn)定工作。防護(hù)等級(jí)達(dá)到IP65標(biāo)準(zhǔn)，適應(yīng)粉塵、潮濕等復(fù)雜工況環(huán)境。
- 智能控制模塊：內(nèi)置信號(hào)處理電路具備自動(dòng)糾偏功能，可兼容PLC控制系統(tǒng)輸出標(biāo)準(zhǔn)的開關(guān)量信號(hào)。配備雙色LED狀態(tài)指示燈，支持遠(yuǎn)程/本地雙重監(jiān)控模式。
三、技術(shù)特點(diǎn)
• 雙滾輪觸發(fā)機(jī)構(gòu)采用304不銹鋼材質(zhì)，確保長(zhǎng)期使用無銹蝕
• 觸點(diǎn)容量達(dá)AC 380V/5A，滿足重載設(shè)備控制需求
• 安裝支架支持360°旋轉(zhuǎn)調(diào)節(jié)，適配多種安裝角度要求
• 內(nèi)置防震動(dòng)結(jié)構(gòu)設(shè)計(jì)，有效消除設(shè)備共振帶來的誤觸發(fā)
• 維護(hù)窗口設(shè)計(jì)便于快速檢修，無需拆卸整機(jī)即可完成部件更換
四、應(yīng)用領(lǐng)域
廣泛應(yīng)用于礦山開采、港口物流、水泥生產(chǎn)、電廠輸煤、糧食加工等行業(yè)的連續(xù)輸送系統(tǒng)。特別適用于長(zhǎng)距離輸送帶、大傾角提升機(jī)等需要精準(zhǔn)位置控制的場(chǎng)景，可與拉繩開關(guān)、速度監(jiān)測(cè)器等設(shè)備組成完整的安全防護(hù)系統(tǒng)。
五、服務(wù)體系
提供專業(yè)技術(shù)方案咨詢、現(xiàn)場(chǎng)安裝指導(dǎo)及設(shè)備調(diào)試服務(wù)。根據(jù)客戶需求可定制不同觸發(fā)角度、輸出信號(hào)類型及外殼材質(zhì)的個(gè)性化產(chǎn)品。質(zhì)保期內(nèi)提供免費(fèi)備件更換服務(wù)，確保設(shè)備持續(xù)穩(wěn)定運(yùn)行。
YTJKPT1 Belt Misalignment Switch Product Introduction
I. Product Overview
The YTJKPT1 belt misalignment switch is an intelligent monitoring device specifically designed for conveyor systems, suitable for safety protection of various belt conveyors, bucket elevators, and material handling equipment. Combining precise mechanical design with electronic sensing technology, this product provides real-time monitoring of conveyor belt trajectory, effectively preventing equipment failures and material spillage caused by belt deviation. The modular design concept ensures detection accuracy while enhancing maintenance convenience.
II. Core Advantages
- Precision Detection System: Equipped with high-sensitivity angular sensors capable of accurately capturing belt deviation within 0-75 degrees range. The three-stage detection mechanism (10°/20°/30°) enables multi-level alerts, facilitating graded response measures.
- Environmental Durability: Features a composite housing of die-cast aluminum alloy and engineering plastics with anodized anti-corrosion treatment. Operational temperature range spans from -40℃ to +85℃ with IP65 protection rating, suitable for dusty and humid environments.
- Intelligent Control Module: Integrated signal processing circuit with automatic correction function, compatible with PLC systems through standard switching signals. Dual-color LED indicators support remote/local monitoring modes.
III. Technical Features
• 304 stainless steel dual-roller trigger mechanism ensures corrosion resistance
• Contact capacity up to AC 380V/5A meets heavy-duty equipment requirements
• 360° adjustable mounting bracket adapts to various installation angles
• Anti-vibration structure minimizes false triggering from equipment resonance
• Maintenance window design enables quick repair without disassembly
IV. Application Fields
Widely used in continuous conveying systems across mining, port logistics, cement production, power plant coal handling, and grain processing industries. Particularly suitable for long-distance conveyors and steeply inclined elevators requiring precise position control. Can integrate with pull-cord switches and speed monitors to form comprehensive safety systems.
V. Service Support
Provides technical consultation, on-site installation guidance, and commissioning services. Customizable solutions include adjustable trigger angles, output signal types, and housing materials. Free component replacement service during warranty period ensures uninterrupted operation.
